Mepl Solutions for the Sugar Industry
Mepl plays a crucial role in the sugar production industry by providing specialized technical services essential for smooth and efficient operations. In sugar mills, mechanical fabrication is vital for manufacturing and assembling machinery such as crushers, rollers, conveyors, and boiling pans. The erection and installation of boilers, turbines, and heat exchangers ensure the proper functioning of steam generation and power supply systems
Our services in the sugar industry
Installation Industrial plant & machinery setup Precision alignment & commissioning Pipeline & heat exchanger installation
Erection Structural & mechanical erectionHeavy machinery lifting & positioningAssembly of refinery structures
Fabrication Custom metal & steel fabrication Pressure vessel & storage tank fabrication Industrial component manufacturing
Manufacturing Specialized plant machinery production Industrial equipment design & development Oilseed processing & refinery equipment
Maintenance Routine & preventive maintenance Machinery servicing & lubrication Refinery system overhaul
Repair Machinery troubleshooting & fixes Welding & component refurbishment Emergency repair solutions
Technical Jobs – Mehar Engineering
- Heavy Machinery Erection & Commissioning – Installing and aligning industrial equipment like turbines, boilers, and crushers to ensure proper functionality.
- Welding & Fabrication – Custom metal fabrication, pipeline welding, and structural welding for industrial applications.
- Industrial Piping & Pipeline Installation – Designing, fabricating, and installing pipelines for steam, water, and chemical transport.
- Structural Steel Work – Manufacturing and assembling steel frameworks, supports, and platforms for industrial plants.
- Repair & Maintenance – Routine servicing, troubleshooting, and repairing machinery to prevent breakdowns and increase efficiency.
- Custom Manufacturing – Designing and producing specialized machine parts and industrial components as per client requirements.
- These technical services ensure efficient, safe, and long-lasting industrial operations, reducing downtime and improving productivity.
Our evaporation system features advanced automation for intelligent operation. With real-time monitoring and adjustment capabilities, it ensures process stability and efficiency.
Advantages
- Intelligent Operation: Reduces manual intervention, enhancing efficiency.
2. Real-time Monitoring: Promotes prompt issue detection for quality assurance.
3. Optimized Adjustment: Automatically adjusts parameters for maximum efficiency.
Sugar Production Industry
Evaporation & Concentration (Low Concentration)
In the initial stages of the process, sugar solution undergoes concentration to reach a level of 70% utilizing MVR evaporation technology. This innovative approach allows for precise control over the concentration process while significantly reducing energy consumption, thereby enhancing operational efficiency and cost-effectiveness.
High Concentration Evaporation Concentration & Crystallization
Following the initial concentration phase, the sugar solution is further processed to achieve a concentration exceeding 85% or undergo crystallization. This critical step is facilitated by advanced evaporation and crystallization techniques, ensuring the production of high-quality sugar products with optimal purity and crystalline structures.
Processing
- Harvesting – Sugarcane is cut and transported to the mill.
- Cleaning & Shredding – Sorted, cleaned, and shredded for juice extraction.
- Juice Extraction – Crushed in a milling machine to release juice.
- Clarification & Evaporation – Juice purified, then evaporated into thick syrup.
- Crystallization & Drying – Syrup crystallized into sugar and dried.
- Storage & Packaging – Sugar is stored, packaged, and distributed.
- From Cane to Sweetness!
